UK manufacturers lose 21 minutes per shift to manual reporting
New research from OFS suggests UK manufacturers are still losing large amounts of productive time every day to manual reporting, disconnected systems and delayed operational visibility, despite years of investment in digital transformation. Operators spend an average of 21 minutes per shift manually logging information, transcribing data and preparing reports. Across a typical three-shift operation, that equates to more than an hour every day spent moving information around rather than solving problems on the factory floor, multiplying up to 380 hours a year. And James Magee, CEO at OFS comments: “A huge amount of operational data is being collected but never properly used by the people closest to production. And when visibility is delayed, the financial impact shows up quickly through downtime, missed deadlines, rising costs and firefighting.”
With best regards
Mark Simms, Editor msimms@theengineeringnetwork.co.uk
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The conversations that could save you months of engineering time
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In just three weeks, engineers, machine builders, systems integrators and automation specialists will gather at Sandown Park for the inaugural MachineBuilding.South - the newest edition of the MachineBuilding Event Series.
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Making the move away from traditional automation
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UK manufacturers continue to face increasing pressure from rising costs, skills shortages and the need to improve operational efficiency. Many businesses have already introduced automation into their operations, but modern manufacturing is ...
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FANUC accelerates Physical AI with Google collaboration
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FANUC has announced an enhancement of its Physical AI Robot System through a strategic collaboration with Google, as part of its initiative to accelerate automation by advancing open platforms and Physical AI capabilities.
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Ultra-compact low harmonics sensor technology opens-up new opportunities in factory automation
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Merging the precision of optical sensing with the durability and cost-efficiency of magnetic systems are among the key features and benefits of a new compact EB260 encoder recently introduced by sensor specialist Baumer.
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CASE STUDIES, NEW PRODUCTS & NEWS
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Grid congestion forces machine builders to rethink energy use
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Grid congestion is becoming a practical constraint for industrial investment and machine design, particularly in the UK, where long waiting times for new connections and structural capacity limits are already affecting production plans, for machine ...
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Different processes rarely run at the same speed
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Every production line faces the same challenge: different processes rarely run at the same speed. The experts at AdaptTech look at what this can mean in practice, focusing on a recent project.
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Polycarbonate enclosures offer high durability, excellent impact resistance and are suitable for use in harsh environments
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Hammond offers five main polycarbonate (PC) families for applications where the enclosure will be installed outside, in a harsh environment or where good impact resistance is essential. In addition, environmental sealing, either to IP66 ...
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New DIN 3015-compliant tube clamps
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To ensure stability, secure anchoring and orderly installations, Elesa expands its range with the new DCE tube clamps, compliant with the DIN 3015 standard and designed for the reliable fastening of rigid and flexible pipes across a wide range ...
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Turn your motors into strategic intelligence: reduce risk, cut costs, and predict failure before it happens
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Uptime and cyber demands intensify always-on expectations push machine HMI up the OEM agenda
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Machine HMI is rapidly emerging as a frontline issue for UK OEMs, as manufacturers demand greater resilience, usability, and cyber readiness from every asset on the factory floor. No longer just an interface, the HMI is becoming the control hub for ...
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Unlock the potential of your sensors with IO-Link
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Cost-effective switches, pendant controllers signal light towers target demanding industrial automation applications
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Embrace the future with flexible conduit solutions
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In today's demanding environments, cable protection is critical to the safety, performance and longevity of any electrical installation. When using flexible conduit, choosing a reliable and trusted solution is essential to ensure long-term system ...
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Why outdated colour conventions can now create reliability and maintenance risks in modern machinery
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For many years, assigning cable function by sheath colour helped simplify installation and reduce assembly mistakes. In modern automation systems, however, that same approach can now create risk, as the experts at motec explain.
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What engineers will be talking about at MachineBuilding.South 2026
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The technologies shaping machine building are evolving quickly. Machine safety requirements are changing. Industrial networking is becoming more complex. Robotics is becoming more accessible. Artificial intelligence is moving from concept to application.
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